| Overview
This ALT introduces order in the Design of Experiments (DOE) process
through regression and pre-selection of factors and levels to test.
This ALT asks you to consider the independent variables identified
as significant in a factorial design procedure, and use them to
generate data to put into a regression procedure. The purpose of
the regression equation is to predict values of the dependent variable
from the significant independent variables.
In this ALT, the dependent variable to be observed is the time
required to freeze ice cream for two levels of milk fat and two
levels of rock salt added to ice in a plastic bag ice cream freezer.
You use Excel to generate the prediction equation.
After completing this ALT, you should be able to demonstrate the
following competencies:
- Use sound sampling techniques and data analysis to make repeatable,
defensible inferences (Comp. 1).
- Solve real world problems be designing and conducting factorial
and fractional factorial experiments (Comp. 2).
- Graphically display outcomes using regression analysis to communicate
the recommended action based on the experiment (Comp. 4).
Materials and Equipment
No materials or equipment are needed to complete this ALT.
Safety and Disposal
The milk products must be kept refrigerated until ready for use.
Pre-Activity
In this activity, the relationship between the dependent variable
(freeze time) and the independent variables (rock salt and % fat
in the milk) will be determined by the use of scatter diagrams
and regression equations.
In order to prepare for this activity, complete the learning object
on scatter
diagrams and review the Carillontech.com instructions
for creating scatter charts.

This graph provides an example of a scatter chart
and best fit regression line for predicting the
relationship between the use of two different instruments when measuring
thirty different parts.
Self Assessment
For the following data, found in the attached file, compares the
measurements of a chemical (x1– dependent variable) and a
reagent (x2 – independent Variable) used to obtain the result
by creating scatter chart and determining the regression line. The
answers are available on the Solution sheet. Click here
to access sample.
Additional Analysis – ANOVA (Analysis of Variance)
The Data Analysis Package in Excel has a regression subroutine
that produces the equation for the line correlation coefficient
and tests the “goodness” of the predictor line fit using
Analysis of Variance (ANOVA). The underlying principal is the allocation
of variation to the “theoretical” and the unassigned
variation which is typically called “error”. The Fisher
test (F test) is used to determine if the “Null Hypothesis”
that there is “No difference” between the variation
predicted by the model when compared to the random or unassigned
variation typically known as “error.” By rejecting the
null hypothesis that the variation is the same between the predicted
and error, we conclude that the model explains the difference.
An example problem comparing the measurements collected from two
operators of the same thirty parts using both the approach developed
in the first section using scatter
plots and the regression
equation is reworked using the Regression subroutine in the
Data Analysis
Package found in Excel. The problem is also reworked using a
web based software package Statcrunch found at www.statcrunch.com.
What conclusion can you make concerning the operators? Are they
consistent and are there any offsets (bias) in their measurements?
ANOVA is essential when we want to compare more than two variables
i.e Is there a difference in quality among the three suppliers?
Or five ?
To learn more about ANOVA, the following websites and simulators
are helpful. (We will be revisiting this topic in a later activity.)
Utah State - www.psych.utah.edu/stat/introstats/anovaflash.html
Rice University - www.ruf.rice.edu/~lane/stat_sim/one_way/index.html
Click here
for a glossary of terms.
Activity
In your team, perform the following steps to complete the activity:
- Complete tasks on Instruction Sheet: Shake, Shake, Shake.
- Record your time on your facilitator's copy of Facilitator Data
Sheet: Participants' Freeze Time.
- Feed the data on Facilitator Data Sheet: Participants' Freeze
Time into the Excel program to create a regression equation.
- Complete the remainder of Data Sheet: Freeze Time.
Post-Activity
Your team should now post its results from the activity to the
Discussion Board.
Assignment
There are no instructions to prepare for ALT #3: Back to the Brewery
Assessment
Your facilitator may use Assessment Sheet: The Predictive Powers
of Ice Cream to evaluate your results from the activity and your
posting to the Discussion Board.
Go to next ALT
Statistical Experiments
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