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Manufacturing Processes and Materials Cluster

Advanced Machining
Participants build upon the material removal competencies developed in the Basic Material Removal and Metallic Materials modules. In addition, participants gain skills in more complex machining processes used to produce a wide variety of parts. Participants operate the lathe, mill, surface grinder, and drill press, using various materials such as plastic, aluminum, brass, steel, and stainless steel. They also perform operations such as turning internal and external threads, surface grinding and finishing, deburring, chamfering, tapping, counterboring, and drilling.
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Basic Material Removal
Basic Material Removal introduces participants to five basic machine tools used for material removal: lathes, drill presses, saws, milling machines, and grinders. Participants develop knowledge and practical skills through demonstrations, discussions, and hands-on machining.
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Metal Forming and Joining
In Metal Forming and Joining, participants learn to identify the processes used to make a given product and then produce metal parts and products using these processes. Participants operate a basic sheet metal forming machine, operate at least one basic welding machine, and produce at least one green sand casting.
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Metallic Materials
Metallic Materials helps participants develop a basic understanding of the structures and properties of common metallic materials. Participants also learn how those properties relate to product design and manufacturing processes.
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Non-Metallic Materials
Participants investigate a diverse range of non-metallic materials (such as composites, ceramics, abrasives, elastomers, wood, paper, food) and the properties unique to each one, as well as selection criteria, cost considerations, and processing techniques.
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Plastics Manufacturing Processes and Materials
Plastics Manufacturing Processes and Materials introduces participants to the properties of plastics materials and the primary manufacturing processes used with plastics: extrusion, injection molding, blow molding, rotational molding, and thermoforming.
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Principles of Manufacturing Processes
Participants explore and analyze the way products are made, relate their observations to an established taxonomy of manufacturing processes, and discover resources available through professional engineering societies. This module helps participants recognize the need for ongoing professional development in their careers.
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Tooling for Manufacturing
Tooling for Manufacturing introduces participants to basic locating and clamping techniques, the use of fixed-limit and functional gages, and modular tooling techniques. In addition, participants select tooling materials to meet production criteria and analyze economic data to select the most cost-effective tool design.
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